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Can ultrasonic welding of PP materials work?

2025-11-07

The answer is definitely yes! Ultrasonic welding is a commonly used process for PP materials and has wide applicability.

PP is a thermoplastic, and the mechanical energy generated by ultrasonic vibration can be quickly converted into heat energy,

melting the plastic at the contact surface. In addition, PP has good fluidity, so the melted material can quickly wet the bonding

surfaces, and after cooling, a strong weld joint is formed. This allows for seamless welding of components and other parts.

When welding, it's important to note that pure PP material yields the best welding results. Adding excessive filler will reduce

ultrasonic wave transmission efficiency, potentially affecting weld strength. The weld surface needs a well-designed structure

to improve energy focusing and weld stability. Appropriate ultrasonic equipment parameters must also be used to avoid problems

such as incomplete welds or over-welding due to improper parameters.

 

This welding method is widely used for seamless welding of PP materials in daily necessities, medical devices, and automotive parts,

such as PP plastic boxes, pipe joints, and toy components.

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