Application scenarios and value of Chengguan ultrasonic cutting technology

Ultrasonic cuttingis a technology that uses high-frequency vibration energy to achieve material cutting. The ultrasonic generator converts electrical energy into high-frequency mechanical vibration (usually above 20kHz) and transmits it to the cutting head through the Amplitude Transformer, causing the cutting head to vibrate at an extremely high frequency, thereby achieving material cutting.

1. Unique cutting principle and wide range of applicable materials

Non-contact high-frequency vibration cutting: The ultrasonic generator generates high-frequency vibration (usually 20-40kHz), causing the blade to vibrate at high speed with a very small amplitude (micrometer level), and cutting is achieved through friction and local energy concentration, rather than relying solely on mechanical force.

Excels at cutting highly viscous, elastic or brittle materials:

• Highly sticky materials: such as food (chocolate, cheese, dough), rubber, silicone, hot melt adhesive, etc. Traditional cutting is prone to sticking to the knife, ultrasonic vibration can reduce friction and achieve clean cutting.
• Elastic materials: such as cloth, leather, foam, sponge, etc., are easily stretched and deformed by traditional mechanical cutting, while ultrasonic cutting can quickly break the molecular chains of the material and maintain shape accuracy.
• Brittle materials: such as ceramics, glass, circuit board substrates, etc., traditional cutting is prone to cracks or debris, ultrasonic vibration can reduce stress concentration and reduce damage.

2. Excellent cutting quality

• Smooth cuts without burrs: High-frequency vibration reduces material tearing, which is especially suitable for scenarios with high requirements for surface accuracy (such as electronic components and aerospace composites).
• Small thermal impact: Compared with laser cutting (high-temperature melting), ultrasonic cutting generates less heat and is less likely to cause carbonization, deformation or performance changes of materials (such as medical consumables and food preservation).
• Good sealing: When cutting non-woven fabrics, plastic films, etc., the cut edge can be instantly melted and sealed due to high-frequency friction (such as mask production, packaging materials).

3. Efficiency and cost advantages

• Low tool wear: Vibration reduces direct friction between tool and material, extending insert life (especially suitable for mass production).
• No preheating or additional pressure is required: you can cut right away, with lower energy consumption than laser cutting machines.
• Multi-material adaptability: The same device can switch tools to cut a variety of materials, reducing equipment investment (traditional cutting requires special equipment for different materials).

4. Environmental protection and safety

• No laser radiation or high voltage risk: safer to operate than laser cutting and water jet cutting.
• Low noise and dust: Compared with the noise and dust caused by mechanical cutting, ultrasonic cutting is more environmentally friendly (dust removal equipment needs to be used for further optimization).

With 20 years of deep cultivation in ultrasonic technology, Chengguan Ultrasonic provides professional-grade cutting solutions for the food industry with its innovative technology and craftsmanship.

Core advantages:

• ✔ Micron-level precision - high-frequency vibration cutting technology is used, the cut is smooth and debris-free, and the food shape is perfectly maintained.
• ✔ Food-grade safety - all 304 stainless steel body, in line with HACCP certification, meet the most stringent hygiene standards.
• ✔ Intelligent and efficient - self-developed intelligent control system, cutting speed is 40% higher than traditional methods.

Application scenarios:

• • Baked products: precise cutting of cakes and bread
• • Dairy products: cutting of cheese and butter without deformation
• • Pre-prepared dishes: efficient processing of cooked food and seafood

Choosing Chengguan Ultrasonics is not only about introducing equipment, but also a wise choice to upgrade production technology, ensure food safety and enhance product value.