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Focus on Chengguan: Ultrasonic waves empower the welding of surprise eggs

2025-09-16

Shenzhen Chengguan Intelligent Ultrasonic Equipment Co., Ltd. ("Chengguan Intelligent Ultrasonic ") produces a new multi-station ultrasonic turntable welding machine designed specifically for small spherical/special-shaped plastic parts such as surprise eggs. It offers four, six, and eight station options to suit different production scales.

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Addressing industry pain points

Surprise Eggs require precise welding of the two hemispheres' plastic shells. Traditional processes are prone to problems such as loose welds, positioning deviations, and low efficiency. Leveraging core technologies honed over many years of development, Chengguan Intelligent Ultrasonic can precisely control the energy output and duration of welding, allowing the two hemispheres to be tightly joined in an instant. This not only addresses the root cause of loose welding, ensuring the joints are strong and durable, able to withstand the impact and compression of daily use, but also effectively avoids the common positioning deviations found in traditional processes through a high-precision positioning system, ensuring that the two hemispheres of each Surprise Egg fit together seamlessly, maintaining a perfectly unified shape . At the same time, its efficient welding process significantly improves production efficiency. Compared to traditional processes, it can complete the welding of more Surprise Eggs in the same amount of time, saving manufacturers significant time and labor costs, and truly achieving precision, strength, and efficiency in the Surprise Egg welding process.

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Significant core advantages

High efficiency and high yield: Multiple stations operate synchronously, and the eight-station model is several times more efficient than single-station equipment, meeting the needs of large-scale production.

Accurate and stable: The turntable is combined with visual positioning to ensure accurate solder joints and consistent angles, reducing defective product rates.

Green and reliable: Ultrasonic technology does not require additional materials, and the welding is strong and the sealing is good, which meets food grade standards.

Flexible and easy to maintain: The modular design allows for adjustable workstation layout, and the human-machine interface is easy to operate with low maintenance costs.

 

【About Chengguan Intelligence】

Factory Address: 2nd Floor, No. 1 Dayang 3rd Road, Yulv Community, Yutang Street, Guangming District, Shenzhen, Guangdong, China

910 , Building B3, Uranus Technology Park, No. 51, No. 7 Road, Guangming District, Shenzhen, Guangdong, China

Tel: +86 18682164165

Official website: https://www.cgsonics.com/