- Ultrasonic horn
- Ultrasonic plastic welding machine
- Ultrasonic metal welding machine
- Ultrasonic sewing machine
- Ultrasonic cutting device
- Ultrasonic homogenizer
- The ultrasonic generator
- Ultrasonic transducer
- Ultrasonic spot welding, handheld welding
- Ultrasonic hose sealing machine
- Ultrasonic turntable machine
- Water outlet machine
- Flange
- Homogeneous system
01
15KHz 2600W Deluxe Ultrasonic Plastic Welding Machine with Safety Grating & Guardrail
Product Overview
This 15KHz 2600W deluxe ultrasonic plastic welding machine is a high-power, high-safety industrial-grade welding solution, specially designed for large, thick or hard plastic parts welding.Equipped with a full-enclosure safety guardrail, safety grating protection, and a heavy-duty movable cabinet, it combines powerful welding performance with comprehensive operator safety, perfectly meeting the needs of mass production in auto parts, home appliances, packaging and other industries.
Core Advantages
1.15KHz frequency with 2600W adjustable power output, delivers strong ultrasonic vibration, suitable for welding large-size, thick-wall, high-hardness plastic products (such as PP, ABS, PC, PE), with firm welding, high sealing performance and consistent batch quality.
2.Comprehensive Safety Protection System
- Safety Grating Protection: Built-in infrared safety grating, automatically stops the machine when hands or foreign objects enter the working area, completely avoids accidental injury during operation.
- Full-Enclosure Guardrail: The thickened metal guardrail isolates the welding area, prevents splashing of welding slag and noise, and meets CE safety standards.
- Dual-Button Start: Requires simultaneous pressing of two start buttons to activate the machine, effectively prevents misoperation.
3.Deluxe Movable Cabinet Design
Heavy-duty steel cabinet with high-quality spray coating, anti-rust and durable. Equipped with 4 high-load universal wheels with brakes, easy to move and fix in the workshop, flexible to integrate into automated production lines.
4,Wide Compatibility & Customization
Suitable for welding various thermoplastic materials and plastic parts, and we can customize welding molds (horns), fixture fixtures, welding procedures according to customer product requirements, to meet personalized production needs.
Working Principle
The ultrasonic plastic welding machine works based on high-frequency ultrasonic vibration:
1.The ultrasonic generator converts mains electricity into 15KHz high-frequency high-power electrical energy.
2.The transducer converts the electrical energy into mechanical vibration of the same frequency, and amplifies the vibration amplitude through the horn.
3.The amplified vibration is transmitted to the welding surface of the plastic parts through the welding head (horn).
4.The friction between the plastic molecules generates high temperature instantly, melting the contact surface of the two plastic parts.
5.After the vibration stops, the molten plastic cools and solidifies, forming a firm and sealed weld, completing the welding process.
Application Industries
● Automotive Industry: Welding of automotive interior parts, bumpers, dashboards, door panels, lamp housings, filters, automotive plastic components.
● Home Appliance Industry: Welding of washing machine parts, air conditioner parts, vacuum cleaner housings, water purifier filters, small home appliance plastic parts.
● Packaging Industry: Sealing and welding of plastic packaging, blister packaging, non-woven fabric bags, plastic containers, bottle caps.
● Medical Industry: Welding of medical plastic devices, infusion sets, syringes, medical filters, disposable medical supplies.
● Toy & Stationery Industry: Welding of toy parts, stationery, plastic stationery boxes, stationery accessories.
● Other Industries: Welding of electronic plastic parts, hardware plastic inserts, industrial plastic components.
● Daily Inspection: Check the power supply, air pressure, safety grating and guardrail before each use to ensure normal operation, no loose parts and no abnormal noise.
● Welding Head (Horn) Maintenance: Regularly check the tightness of the welding head, clean the welding surface to avoid residue. If the welding head is worn or cracked, replace it in time to ensure welding quality.
● Transducer & Generator Maintenance: Keep the transducer and generator dry and ventilated, regularly clean the dust inside the cabinet, avoid high temperature and humidity environment, and check the circuit regularly.
● Safety System Inspection: Regularly test the safety grating and dual-button start function to ensure the safety protection system works normally, and avoid safety accidents.
● Pneumatic System Maintenance: Regularly check the air pressure, air pipe and cylinder, drain the water in the air filter, add lubricating oil to the pneumatic components as needed to ensure smooth operation.
● Regular Calibration: Regularly calibrate the ultrasonic frequency, power and welding parameters to ensure consistent welding quality and stable equipment performance.
● Long-Term Storage: If the equipment is not used for a long time, clean it thoroughly, turn off the power and air supply, store it in a dry and ventilated place, and power on and run it for a short time regularly to prevent component aging.