20KHz 3000W Industrial Ultrasonic Homogenizer & Emulsifier

This 20KHz 3000W ultrasonic homogenizer is a professional industrial-grade continuous-flow processing equipment, designed for large-scale production scenarios. It converts high-frequency electrical energy into mechanical vibration, generating intense ultrasonic cavitation in liquid materials, to complete homogenization, emulsification, dispersion, extraction and other processes efficiently.The whole machine adopts food-grade 304 stainless steel for all material-contact parts, matched with a heavy-duty tripod stand for stable installation, and is equipped with a built-in cooling system to support 24-hour continuous operation, fully meeting the needs of automated production lines.

3000W adjustable power with 20KHz fixed frequency, generates strong and uniform cavitation effect, can process high-viscosity materials efficiently, with consistent processing results and no dead zones.3000W

2.Continuous-Flow Design for Mass Production

Unlike batch-type equipment, this continuous-flow structure supports uninterrupted 24/7 operation, greatly improves production efficiency, reduces manual intervention, and is suitable for large-batch industrial production.

All wetted parts are made of food-grade 304 stainless steel, meeting GMP and food safety standards, corrosion-resistant, easy to clean and sterilize, suitable for food, pharmaceutical and other industries with high hygiene requirements.

The heavy-duty stainless steel tripod stand ensures stable placement and effective vibration absorption, reduces equipment wear. The operation is simple, with low noise, and can be seamlessly integrated into existing production lines.

Equipped with an integrated cooling jacket, effectively controls the temperature of materials during long-term operation, prevents overheating of heat-sensitive materials, and extends the service life of the equipmen

Suitable for a variety of liquid processing scenarios, and we can customize power, flow rate, material and other parameters according to customer production needs, to meet personalized process requirements.

English:The ultrasonic homogenizer works based on the "ultrasonic cavitation effect".

1.The ultrasonic generator converts 50/60Hz mains electricity into high-frequency (20KHz) high-power electrical energy, and transmits it to the ultrasonic transducer.

2.The transducer converts the electrical energy into mechanical vibration of the same frequency, and amplifies the vibration amplitude through the horn.

3.The amplified vibration is transmitted to the probe immersed in the liquid material, generating alternating high-pressure and low-pressure cycles in the liquid.

4.In the low-pressure stage, tiny vacuum bubbles (cavitation nuclei) are generated in the liquid; in the high-pressure stage, these bubbles collapse violently instantly, generating local high temperature, high pressure and strong micro-jet, shock wave.

5.These extreme physical effects achieve emulsification, homogenization, dispersion, crushing, extraction and other effects on the material, completing the processing of the liquid.

Ultrasonics finds extensive application in liquid processing, including processes such as extraction, dispersion, disintegration, emulsification, homogenization, cell disruption, sonochemistry, and degassing. The use of ultrasonic waves to apply high shear and high stress to liquids, powders, liquid mixtures, and slurries constitutes an energy-efficient method. This positions it as a powerful alternative to high-shear mixers, high-pressure homogenizers, and bead mills. Ultrasonic liquid processing equipment can serve as laboratory mixers, high-shear mixing devices, full-scale inline homogenizers, or particle mills. These applications encompass extraction, emulsification, mixing, dispersion, particle size reduction, the acceleration of chemical reactions, and more. Our equipment is supplied to a diverse range of industries, including nanomaterials, paints and pigments, food and beverages, cosmetics, chemicals, and fuels.

1.Daily Inspection: Check the power connection, cooling system and pipeline connection before each use to ensure no leakage, loose parts or abnormal noise.

2.Cleaning After Use: Clean the probe, flow channel and all material-contact parts with clean water or suitable cleaning agent immediately after use, to avoid material residue and corrosion, and ensure hygiene for next use.

3.Regular Inspection of Transducer & Probe: Check the tightness of the transducer and probe connection regularly (once a month). If the vibration is abnormal or the power drops, stop using it immediately and check for wear or looseness.

4.Cooling System Maintenance: Regularly check the cooling water circulation, ensure the cooling system works normally, avoid overheating of the equipment, and extend the service life of the transducer.

5.Electrical System Maintenance: Keep the ultrasonic generator dry and ventilated, regularly clean the dust inside the cabinet, avoid high temperature and humidity environment, and check the circuit regularly.

6.Lubrication & Wear Check: Regularly check the wear of moving parts, add lubricant as needed, and replace severely worn parts in time to ensure stable operation.

7.Long-Term Storage: If the equipment is not used for a long time, clean it thoroughly, dry it, store it in a dry and ventilated place, and power on and run it for a short time regularly to prevent component aging.